Archive: Nov 2024

ACECO’s Industrial Handling Cranes and Coil Systems Solutions

In metalworking environments, efficiency, precision, and safety are crucial. From handling massive metal coils to precisely lifting plates and bars, your operations rely on the strength and performance of your material handling equipment. At American Crane & Equipment Corporation (ACECO) we’ve been delivering high-performance lifting solutions to some of the world’s harshest industries for over 50 years, including steel rolling mills and metal fabrication plants.

Custom-Designed Cranes for Metalworking

Whether you’re operating in a clean room, shipping facility, wastewater treatment plant, or an aerospace operation, ACECO builds material handling solutions that exceed industry standards. We specifically design our specialty crane and hoist systems to handle the challenges of metalworking operations, ensuring consistent, long-lasting performance.

Our coil, bar, and plate handling cranes are built to withstand the harsh environments found in steel rolling mills and other metalworking facilities. Here’s how our cranes can optimize your operations:

Coil, Bar, and Plate Handling Cranes

Handling large metal coils, bars, and plates requires precise lifting, movement, and positioning. American Crane crafts solutions with both safety and performance in mind, making them perfect for indoor and outdoor metal handling applications.

Key features of our metal handling cranes include:

• High capacities ranging from 5 to 550 tons
• Spans from 10.5 to 31.5 meters
• Rotating trolleys for easy positioning
• Specialty below-the-hook solutions such as standard hooks, grabs, magnets, C-hooks, hydraulic tongs, and carrier beams

In addition to these essential capabilities, our cranes can be outfitted with advanced remote-control features like programmable logic controllers (PLCs). This intelligent system allows the crane to monitor its own conditions and alert operators to necessary maintenance, ensuring both safety and operational efficiency. You can control cranes manually, remotely, or from the cabin, providing versatility to meet your specific operational needs.

Precision Engineering for Tough Applications

Built with helical or planetary reducers, our cranes deliver high precision, efficiency, and heavy-duty bearing capacity. They also feature:

• Smooth-operating motors optimized for intermittent, short-term, and frequent starts and stops.
• Electro-mechanical brakes with spring-applied, electrically released shoe or disc options, ensuring reliable stopping power.
• Slewing functions (optional) to enhance crane mobility.

Whether you need manual, semi-automated, or fully automated operation, ACECO offers single and multi-trolley arrangements to suit your project.

American Crane’s Metal Handling Solutions

Our expertise in the design, manufacturing, and support of coil, bar, and plate handling equipment ensures that your metalwork operations are in good hands. With over 50 years of experience, we provide cranes and hoists that meet strict industry standards while reliably protecting your personnel.

At American Crane, we rigorously test every solution in-house and back it with our comprehensive quality assurance program. We guide our clients from initial design through fabrication, testing, and installation, ensuring that your metalwork operations are optimized for both safety and efficiency.

Ready to Optimize Your Metalwork Operations?

Let us help you achieve uninterrupted, reliable service with our customized coil, bar, and plate handling cranes. Our team of overhead crane experts is here to answer your questions and provide support for installation, operation, and maintenance.

To learn more about optimizing your metalwork operations with American Crane, contact us today. Our team is ready to help you navigate the challenges of heavy-duty metal handling with tailored solutions designed for even the toughest environments.

The Impact of Innovative Crane Systems on Oil, Gas & Mining Operations

The oil, gas, and mining industries are some of the most demanding sectors, requiring specialized equipment built to handle tough environments and rigorous tasks. At American Crane & Equipment Corporation (ACECO), we understand the crucial role that material handling equipment plays in these industries, from constructing new facilities to maintaining and manufacturing key components. Our innovative crane systems are designed to meet the specific challenges of energy production, helping you optimize operations and ensure safety and efficiency in every project.

High-Capacity Turbine Handling Cranes

High-capacity turbine handling cranes are essential for the oil, gas, and hydro industries. We design these cranes for CMAA Class A1 service, enabling them to stay idle for long periods and then perform at high levels during maintenance activities. ACECO’s turbine handling cranes are built to deliver the reliability and precision needed to keep your operations running smoothly when it matters most.

Spark-Resistant and Explosion-Proof Cranes

Safety is a top priority in petroleum production, which is why ACECO offers spark-resistant explosion-proof cranes tailored for this sector. These cranes feature non-sparkling components like bronze wheels, bronze hooks, and stainless steel load chains or wire ropes, helping reduce the risk of ignition in volatile environments. Our focus on safety means your operations can continue without putting your workforce at unnecessary risk.

Crane for Cold Weather Environments

Operating in extreme conditions, such as cold weather oil production, requires equipment that can handle the elements. ACECO provides cranes that work efficiently in temperatures as low as -50 degrees. We use low-temperature lubricants for all bearings and gearing, ensuring consistent performance even in the harshest climates.

Offshore Platform Cranes

For offshore oil rigs, ACECO offers double girder cranes and jib cranes designed to handle the unique demands of marine service. We build cranes with capacities up to 15 metric tons and boom lengths up to 10 meters to meet API standards.With deflection rations of L/225, our cranes provide the rigidity and strength needed to safely unload supply ships and manage offshore operations.

Single Failure-Proof Cranes and Trolleys

In environments where failure is not an option, ACECO’s single failure-proof cranes and replacement trolleys provide unmatched reliability. Built according to our 10CFR Appendix B quality assurance program, these cranes include overload protection and wire rope mis-spooling protection, offering an added layer of security in critical applications.

Optimize Your Operations with ACECO

In the demanding oil, gas, and mining industries, having the right equipment can make all the difference. ACECO designs innovative crane systems to meet the unique challenges of these sectors, ensuring your operations remain safe, efficient, and reliable. Contact us today to learn how we can support your specific needs. Request a quote to discover the best solutions for your project, and view our online store for a wide range of top-quality material handling equipment.

Optimizing Hydro Energy

At American Crane and Equipment Corporation (ACECO), we recognize that optimizing hydroelectric power operations demands more than just standard equipment– it requires robust, high-performance solutions designed to meet the specific challenges of each project. With decades of experience in the industry, we are proud to offer specialized cranes, hoists, and material handling solutions that enhance the efficiency, safety, and reliability of hydro energy production.

Why Trust ACECO for Your Hydro Energy Needs

Choosing American Crane means partnering with a team that’s dedicated to delivering custom solutions that drive your hydro energy operations forward. Our in-house engineers and designers excel at creating durable equipment that withstands the toughest conditions while maintaining peak performance.

Our hydro energy solutions include:

• Custom Manufacturing Capabilities: From turbine cranes to gate hoist systems, our equipment is designed to handle high capacities, long lifts, and precise control, ensuring your operations run smoothly and efficiently.
• Proven Experience: We’ve earned the trust of industry leaders by delivering reliable cranes and hoists that perform during critical operations, whether it’s routine maintenance or emergency repairs.
• Exceptional Service: Our commitment doesn’t end with delivering your equipment. We offer 24/7 service and support, ensuring that your systems are always ready to perform.

Turbine Powerhouse Cranes

In the world of hydro energy, turbine powerhouse cranes play a crucial role in maintaining the operational integrity of power plants. American Crane has extensive experience in manufacturing turbine maintenance and powerhouse cranes, specifically designed for reliability during plant shutdowns. These robust cranes are engineered to install, maintain, or remove the most valuable and expensive pieces of equipment in a generating station. By selecting our dependable cranes and equipment, you can avoid unanticipated maintenance costs during outages, ensuring the smooth operation of your hydroelectric, natural gas, biomass, geothermal, and waste-to-energy power plants.

Our turbine powerhouse cranes come with advanced features and options, including:

• Advanced Motor Controls: Ensuring precision and safety with every operation.
• Radio Controls, Safety Interlocks, and Alarm Systems: Increasing operational safety and efficiency.
• Two Hoist Holding Brakes: Reducing the risk of falling loads and ensuring the safety of your operations.
• Hoist Overload Limits: Preventing lifting beyond capacity to protect both equipment and personnel.
• Variable Speed Control: Allowing for accurate positioning and smooth operation.
• Pendant and Radio Operator Controls: Providing flexibility and control for operators.
• Redundant Upper Limit Switches: Preventing “two-blocking” to enhance safety.
• Helical Gearing: Delivering smooth and quiet operation, minimizing disruptions.
• Walkways: Ensuring safe and easy maintenance access, reducing downtime.

A Partner You Can Trust

At American Crane, we don’t just build equipment–we build trust. Our team supports your hydro energy projects with the dedication and integrity that have established us as an industry leader. Whether you need custom-built cranes, reliable maintenance, or expert service, you can rely on American Crane to deliver the solutions you need to keep your operations running at their best.

For more detailed insights into how we can enhance your hydroelectric power operations, download our comprehensive Hydro-Energy Guide. Visit our website, contact our sales team, or request a quote today to learn more about how we can support your hydro energy projects.

The Critical Role of Crane Service and Training Materials

Crane service and proper operator training play a pivotal role in maintaining the safety, reliability, and efficiency of material handling equipment. At American Crane & Equipment Corporation (ACECO), we offer comprehensive crane service solutions and training materials to help businesses maximize productivity while ensuring compliance with OSHA regulations and industry standards.

Enhancing Equipment with SafWatch™ Technology

American Crane’s SafWatch™ device is a prime example of how safety and service intersect. Designed to exceed the requirements of NUREG 0554 and ASME NOG-1, SafWatch™ enhances new or existing equipment by providing a fail-safe control system. It detects and addresses critical issues like overspeed, drivetrain discontinuity, and uncommanded motion. SafWatch™ automatically applies brakes when faults are detected, preventing accidents before they happen. Incorporating this advanced system into your crane maintenance plan can significantly reduce the risk of costly downtime and enhance operational safety.

Comprehensive Crane Service and Maintenance

In addition to offering advanced safety solutions, American Crane provides 24/7 crane service to keep your operations running smoothly. Our certified technicians conduct OSHA inspections, preventative maintenance, and emergency repairs, ensuring your cranes are in optimal working condition. We minimize downtime and keep your project on track by promptly handling repair needs, thanks to our large stock inventory of crane components and parts.

Our services also include free site visits to evaluate your specific needs, competitive pricing, and the ability to perform load testing up to 200 tons. As a certified repair center for Columbus McKinnon (CMCO) and Munck, we can refurbish, modify, or rebuild cranes of any make or size, ensuring full compliance with industry standards.

Crane Training for Optimal Safety and Performance

Proper training is essential to ensure that operators are fully aware of potential safety issues and can handle crane operations with confidence. ACECO’s training programs cover crane and hoist operation, operator daily inspections, and more. These programs include classroom instruction, student manuals, practical field training, and written examinations to ensure that operators are well-prepared to perform their duties safely.

By investing in crane service and operator training, businesses can avoid costly accidents, improve worker productivity, and reduce operating costs. American Crane ensures your equipment operates at peak efficiency and provides your workforce with the knowledge and skills to maintain a safe and productive environment through our commitment to safety and service.

For more information on how American Crane can support your service and training needs, contact us today or visit our store to explore our full range of products and services.

American Crane’s Comprehensive Parts and New Equipment Solutions

At American Crane and Equipment Corporation (ACECO), we understand that minimizing downtime is essential for maintaining productivity and keeping projects on track. That’s why we offer a wide range of high-quality parts and new equipment solutions through our online store. Whether you’re replacing a single part or upgrading your entire system, our extensive inventory ensures you’ll find exactly what you need to keep your machinery running efficiently.

Parts for Every Need

Our online store features a vast selection of parts from major manufacturers, designed to meet the specific needs of various industries. From push button pendants to motor components, we stock everything you need to keep your equipment in top condition. Some of the most popular parts we carry include:

• Chain & Wire Ropes
• Brake & Motor Components
• Electrical Components
• Trolley Parts
• Festoon Systems
• Conductor Bar Systems

We make it easy to browse by part or vendor, allowing you to find the exact replacement components quickly. Our multi-line search functionality ensures you can search for thousands of parts by part number or explore categories like control components, brake assemblies, and gearing parts.

Expanding Our Selection with New Equipment

In addition to replacement parts, we regularly update our store with new equipment from industry leaders like Columbus McKinnon (CM), Yale, Coffing, and Gorbel. These products are designed to enhance industrial performance, whether you need electric chain hoists, jib cranes, or radio remote controls. We continually expand our offerings to ensure you have access to the latest innovations in material handling and lifting solutions.

Popular new equipment categories include:

• Electric and Manual Chain Hoists
• Jib and Gantry Cranes
• Workstation Cranes
• Powered Hoists and Trolleys

By offering products from trusted brands like Magnetek, Cleveland Tramrail, and Duct-O-Wire, we ensure you receive reliable, durable equipment tailored to your specific application needs.

Why Choose American Crane?

When you choose American Crane, you’re not just purchasing parts or equipment–you’re gaining a trusted partner. Our team is committed to providing exceptional service, offering continuous site support and expert guidance throughout the lifecycle of your product. From installation to ongoing maintenance, we’re here to help.

Ready to optimize your operations with high-quality parts and equipment? Visit our online store, request a quote, or contact us today for more information!

Exploring the Advanced Reliability of Flux Vector Drive Motor Control Technology

In the world of material handling, precision, speed control, and reliability are paramount, especially in hoisting applications where heavy loads and sensitive operations require advanced technology. One of the most innovative solutions for achieving this level of control is flux vector drive motor control technology. This cutting-edge system represents a major step forward in adjustable frequency motor control, offering unmatched precision and efficiency in various industries.

What Is Flux Vector Drive Motor Control?

At its core, flux vector drive motor control is a type of adjustable frequency drive that integrates an incremental encoder to monitor both the speed and direction of a motor shaft in real-time. This system operates in a closed-loop configuration, which means the drive continuously receives feedback from the motor, allowing it to adjust performance instantly. This constant communication ensures that the control always knows exactly what the motor is doing, delivering unparalleled precision in speed regulation and motor behavior.

Key Advantages of Flux Vector Drive Technology

1. Precise Speed Control: One of the most important aspects of flux vector drive technology is its ability to maintain extremely precise speed control over the motor. The continuous feedback from the encoder means that the system can make split-second adjustments to ensure the motor is running at the exact speed required for the task at hand. This is especially useful in hoisting applications, where precision is critical for both safety and efficiency.
2. Improved Reliability: By constantly monitoring the motor’s speed and direction, flux vector drive systems deliver higher levels of reliability compared to traditional motor controls. This real-time feedback allows the system to detect any potential issues early and adjust accordingly, reducing wear and tear on the motor and minimizing the risk of operational failure. As a result, the technology is ideal for demanding environments where reliability is non-negotiable.
3. Enhanced Performance Without a Mechanical Load Brake: Unlike conventional motor control systems that rely on mechanical load brakes to manage heavy loads, flux vector drive technology eliminates the need for these components in many modern systems. The closed-loop control system can regulate the load on its own, delivering smooth, controlled movement without relying on additional mechanical hardware. This not only simplifies the system but also reduces maintenance requirements, making it more cost-effective over time.
4. Wide Range of Speed Control: Another major benefit of flux vector drive technology is its ability to operate across a wide range of speeds. Whether a task requires high-speed lifting or slow, precise positioning, this system can handle both extremes with ease. This flexibility makes it an ideal choice for hoisting applications that need both speed and precision to safely handle a variety of loads.

Applications of Flux Vector Drive Motor Control

The versatility of flux vector drive systems makes them well-suited for a broad array of industrial applications, particularly in material handling, crane operations, and hoisting. The technology is especially valuable in situations where traditional mechanical load brakes may not be desirable, or where enhanced speed control and reliability are required.

Industries that benefit from this technology include:

• Manufacturing: Where precise lifting and positioning are critical to production efficiency.
• Steel Mills and Heavy Industry: Where handling large loads safely and reliably is a constant requirement.
• Aerospace and Defense: Where precise and dependable control is critical in both production and maintenance operations.

Optimize Your Applications

As industries demand more precise and reliable control over hoisting and material handling equipment, flux vector drive motor control technology offers a game-changing solution. With its closed-loop system, it provides real-time feedback, enhanced speed control, and eliminates the need for a mechanical load brake, making it an optimal choice for a wide variety of applications.

For businesses that need precision, reliability, and safety in hoisting and crane operations, flux vector drive systems provide the performance and peace of mind needed to get the job done efficiently and safely.

If you’re interested in learning more about flux vector drive technology and how it can optimize your hoisting applications, contact the team at American Crane & Equipment Corporation today.

How American Crane Leads with Diversity and Innovation

Women in Engineering

The manufacturing industry has long been dominated by men, but the tides are turning. More companies are recognizing the need for diversity, and American Crane & Equipment Corporation (ACECO) is at the forefront of this shift. As a certified Women’s Business Enterprise (WBE) and Women-Owned Small Business (WOSB), American Crane is proud to champion gender diversity in engineering and manufacturing, providing innovative solutions while paving the way for women in technical fields.

Breaking Barriers and Promoting Inclusion

Historically, women have contributed significantly to science, technology, engineering, and mathematics (STEM), but they continue to be underrepresented in these fields. At American Crane, we believe that diversity is crucial for innovation. As Karen Norheim, President and CEO of American Crane, puts it, “Diversity breeds innovation.” Women bring unique perspectives and problem-solving skills that are essential in today’s competitive manufacturing landscape.

American Crane is a role model for the industry. We actively encourage women to pursue careers in engineering and manufacturing through mentorship and community engagement. Karen Norheim’s involvement in national panels, including the Women in Manufacturing Summit, and her advocacy for industrial careers among high school students, demonstrates our commitment to breaking down stereotypes and providing opportunities for women.

Leading with Certification

Our certification as a WBE/WOSB not only highlights our leadership in gender diversity but also opens doors for our customers. Partnering with a certified women-owned business like American Crane enhances supplier diversity and can even contribute to Corporate Social Responsibility (CSR) initiatives. Companies working with American Crane gain access to a wider range of procurement channels while supporting an organization that values inclusion and innovation.

A Commitment to the Future

American Crane’s focus on diversity is more than a checkbox–it’s a core value. By nurturing a culture of inclusion, we ensure that the future of manufacturing is bright and innovative. We are proud to lead by example, and we invite other companies to join us in supporting the next generation of women engineers.

To learn more about our commitment to diversity or explore our innovative material handling solutions, contact us today or request a quote. Together, we can build a more inclusive future in manufacturing.

Specialized Solutions for Metal Finishing Mills

In the world of metal finishing, precision and reliability are of utmost importance. From aluminum to steel processing, the need for high-performance, durable material handling equipment cannot be overstated. At American Crane & Equipment Corporation (ACECO), we specialize in crafting customized crane and hoist systems that meet the rigorous demands of metal finishing mills, ensuring operations run safely, smoothly, and efficiently.

Tailored Solutions for Aluminum Finishing Mills

Aluminum mills require cranes that can handle the extreme conditions and heavy-duty loads typical in the industry. We design our cranes, typically rated Class D, E, or F, for high performance, reducing downtime and minimizing maintenance needs.

Each aluminum mill crane we design features specialized components to optimize material handling, such as:

• Deep hardened wheels for durability
• Continuous-duty motors to maintain performance
• High-performance Class H insulation for reliability under stress
• Horizontally split, base-mounted gear reducers for easy maintenance
• Heavy-duty sheaves and spherical roller wheel bearings for smooth operation

These elements, along with variable speed drives, optimized gearing, and bridge speeds up to 400 FPM, ensure that your aluminum finishing mill operates at peak efficiency with minimal downtime.

Steel Mill Cranes: Built to Last

The steel industry presents a unique set of challenges. Cranes in these environments must handle intense temperatures, heavy loads, and harsh working conditions. ACECO offers a range of specialized cranes tailored to meet the needs of steel finishing mills:

• Slab Steel Mill Cranes: Engineered to withstand extreme temperatures and provide smooth, reliable operation, these cranes are ideal for handling large, heavy slabs.
• Scrap Steel Mill Cranes: Built to manage heavy scrap under harsh conditions, these cranes deliver smooth, safe, and efficient scrap management.
• Tundish Cranes: Designed specifically for the safe handling of tundishes in steel processing, these cranes are both adaptable and reliable, with superior safety features.
• Coil and Plate Handling Cranes: Available in a wide range of sizes and capacities (from 5 to 550 tons), these cranes are engineered for both indoor and outdoor operations, with spans from 10.5 to 31.5 meters.
• Billet Steel Mill Cranes: For the toughest steel loads, including molten metal and steel byproducts, these cranes provide unmatched versatility and reliability, with spans up to 31 meters and capacities up to 550 tons.
• Ladle Cranes: Ladle cranes handle liquid steel with advanced safety systems, ensuring smooth and secure operation during the most sensitive stages of steel production.

Over Four Decades of Expertise in Metal Finishing Solutions

With over 50 years of experience in designing and manufacturing crane and hoist systems for the toughest industrial environments, ACECO is a trusted partner for metal finishing mills across the globe. Our team has a deep understanding of the specific requirements of metal processing. We build cranes to not only meet but exceed industry standards.

ACECO offers a wide range of material handling solutions, from ¼-ton hoists to cranes with capacities up to 300 tons. We design every crane to exceed CMAA duty cycle requirements for service classifications A through F, ensuring long-lasting, reliable performance even in the harshest environments.

Comprehensive Quality and Support

At ACECO, quality is at the forefront of everything we do. We rigorously test every crane and hoist system in-house before shipping to ensure they meet the highest standards of performance and reliability. Our comprehensive quality assurance program gives customers confidence in the long-term durability of their equipment.

Partner with American Crane for Custom Metal Finishing Solutions

ACECO provides the specialized solutions needed to keep your operations running smoothly. We tackle the unique challenges of metal processing, committing to deliver the industry’s most reliable, efficient, and safe material handling solutions.

Contact us today to learn more about how our custom crane and hoist systems can enhance your metal finishing mill or request a quote to get started on your next project.